MACHINING LONG PARTS MADE EASY.

PFZ 4000 CNC PROFILE MILLING CENTER

The RÖDER PFZ 4000 CNC PROFILE MILLING CENTER for accurately and efficiently machining long parts made of steel, stainless steel, and aluminum.

Due to its rugged design, the PFZ 4000 CNC is particularly suited for structural steel and mechanical engineering applications.

BEHIND THE SCENES

The machine bed of the PFZ 4000 CNC is made of a welded steel structure, giving it high stability and stiffness due to the specialized construction.

All guide axes are equipped with play-free guides and are driven by servomotors.A high-powered asynchronous motor drives the main spindle.

Tool cooling is achieved either with spray mist or emulsion (option).  Internal coolant supply (ICS) can be selected optionally. The tool changer travels with the tool head as a particular advantage. Tool changes can as a result be made at any position, resulting in enormous time savings.

The open table with a readily accessible chip bin permits easy and efficient cleaning. A chip conveyor can be optionally integrated. The readily accessible jaw vices, spindle, and tooling permit the automatically adjustable safety shroud. A safety fence with light curtain guarantee maximum operator safety.

The professional Heidenhain TNC 620 CNC control supports functional and user-friendly production of graphics-supported drilling and milling cycles. As an equally convenient feature, the operator panel can be moved over the entire machine length.

For workpiece clamping, customers can optionally choose between mechanical or hydraulic jaw vices or a T-slot plate. E  The ability to machine plate faces up to a maximum 1,000 x 1,000 mm and a maximum thickness of 80 mm is yet another major advantage. For machining purposes, these can be positioned upright into the base frame.

CONTROL AND PROGRAMMING SOFTWARE

Professional, well-organized, and user-friendly: the HEIDENHAIN TNC 620 user interface.

The 15” TFT color flatscreen displays all information needed for programming, operating, and controlling the machine.Its user-friendly functionality is characterized by program sets, instructions, graphics support for entering programs, easily understandable symbols, and much more. The outstanding properties of the end-to-end digital concept guarantee maximum accuracy and surface finishes, even at high feed rates and high total system uptime. Storage media or display devices are directly and conveniently linked to the operator panel by the USB 2.0 interface.

For even greater convenience, we additionally offer optional programming software.

RÖDER PFZ 4000 CNC PROFILE MILLING CENTER

EVEN GREATER CAPABILITIES – ADD-ON OPTIONS

Tool changer
Choose between an 8-station turret tool changer or a 24-station chain tool changer.

Eccentric hoist
The eccentric hoist is used to easily lift workpieces from the workpiece fixture. It is particularly advantageous for easily shifting overlength workpieces.

Worpiece fixtures In addition to standard mechanical jaw vices, users can optionally select hydraulic jaw vices. Workpieces can also be optionally clamped with a T-slot plate.
Chip conveyors The chip bin can be particularly conveniently cleaned by an automated chip conveyor integrated into the machine.
Coolant unit A generous container volume with approximately 150 L and a high-performance pump provide optimized tool cooling.
Minimum quantity lubrication system With high-precision nozzle technology that permits applying minimum medium quantities.

TECHNICAL DATA

PROFILE MILLING CENTERPFZ 4000 CNC
Max. x axis working range4.000mm
Max. y axis working range400mm
Max. z axis working range400 (600)mm
ToolholderSK 40
HSK 63
Main spindle speed8.000U/min
Main spindle output11kW
Main spindle torque90nM bei 40% ED
Rapid travel30.000mm/min
Drilling performance into S35536mm
Tapping into S355M20
Milling performance into S355 at 40% ED400cm³/min
Repeatability± 0,05mm
Compressed air supply6bar
Max. electrical output28kW
Fuse, slow63A
Overall floorspace requirements for machine, L x W x H6.600 x 4.500 x 3.400mm
Workpiece positioning height850mm
Overall weight, approx.6.000kg
WerkzeugwechslerTool changer Option
Stations8 bzw. 20
Max. tool ø:100mm
Max. tool length270mm
Max. tool weight5kg